增碳劑(ji)是一種用(yong)(yong)于增加鐵液中碳含量(liang)的外加原料,廣泛(fan)應用(yong)(yong)于鋼(gang)鐵冶煉和鑄造行業。根據(ju)其(qi)材質、用(yong)(yong)途和使用(yong)(yong)方法(fa)的不同,增碳劑(ji)有多(duo)種分類。
從(cong)材(cai)質(zhi)上(shang)看(kan),增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)主(zhu)要分為冶金焦增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)、煅煤增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)、石油焦增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)、石墨化(hua)增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)、天然石墨增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)和復合材(cai)料增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)。這(zhe)些增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)的(de)(de)(de)主(zhu)要區別(bie)在于其(qi)碳(tan)(tan)(tan)含量(liang)、硫含量(liang)、灰分以及(ji)其(qi)他雜質(zhi)的(de)(de)(de)含量(liang),適用于不(bu)同的(de)(de)(de)冶煉(lian)和鑄(zhu)造需(xu)求。例如,石墨化(hua)增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)因(yin)其(qi)高碳(tan)(tan)(tan)低硫的(de)(de)(de)特(te)性(xing),特(te)別(bie)適用于球(qiu)墨鑄(zhu)鐵(tie)的(de)(de)(de)冶煉(lian)。
在用途(tu)上,增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)被(bei)分為煉鋼用增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)和(he)鑄鐵用增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji),包(bao)括球(qiu)鐵增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)、灰鐵增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)、鑄鋼增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)和(he)特(te)種(zhong)(zhong)增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)。球(qiu)鐵增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)要(yao)求碳(tan)(tan)(tan)含(han)量高(gao)、硫含(han)量低(di),以確保球(qiu)墨鑄鐵的(de)性(xing)能。灰鐵增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)則對硫的(de)控(kong)制(zhi)較為寬松,主要(yao)用于(yu)增(zeng)(zeng)(zeng)(zeng)(zeng)加灰鑄鐵的(de)碳(tan)(tan)(tan)含(han)量。鑄鋼增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)種(zhong)(zhong)類(lei)較多,根(gen)據鋼種(zhong)(zhong)的(de)不(bu)同(tong)選擇不(bu)同(tong)的(de)增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)。特(te)種(zhong)(zhong)增(zeng)(zeng)(zeng)(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)(ji)(ji)則用于(yu)剎車片(pian)制(zhi)造和(he)包(bao)芯(xin)線制(zhi)造等特(te)殊領(ling)域(yu)。
在(zai)使用(yong)方法上,增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)主(zhu)要有(you)爐(lu)內投入(ru)(ru)法和爐(lu)外增(zeng)(zeng)碳(tan)(tan)(tan)兩種方式(shi)。爐(lu)內投入(ru)(ru)法是將增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)隨爐(lu)料一起加入(ru)(ru)電(dian)爐(lu)中(zhong),通(tong)過鐵液升溫(wen)、電(dian)磁攪拌(ban)或(huo)人(ren)工攪拌(ban)使碳(tan)(tan)(tan)溶(rong)解吸(xi)收(shou)。爐(lu)外增(zeng)(zeng)碳(tan)(tan)(tan)則(ze)是在(zai)鐵水包內或(huo)出鐵槽隨流加入(ru)(ru)增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji),然后(hou)進行(xing)攪拌(ban)使碳(tan)(tan)(tan)溶(rong)解。增(zeng)(zeng)碳(tan)(tan)(tan)劑(ji)的加入(ru)(ru)量和加入(ru)(ru)時間需根據(ju)具體(ti)的冶煉和鑄造工藝進行(xing)調整,以確保增(zeng)(zeng)碳(tan)(tan)(tan)效果。
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